Hot Bar Soldering System, Inline design with 3 working stations
Adaption to an Asys linear transport system.

Transport of product jigs is from left to right with automatic indexing of the carriers.

The products that are placed on the carriers are fluxed with our patentedFlux-Applicator in station 1.

A defined amount of flux is applied automatically onto the solder joints in a reliable process.

Flux application is done within a few seconds.

Thus two Hot Bar Soldering stations can follow one flux station.

Both of the two following Hot Bar Soldering Stations are equipped with 3 soldering bars each.

Each soldering bar is controlled separately by the control PLC and, therefore, can be set up differently according to product specifications.

Path sensors at each soldering unit measure the height of the parts and detect the path that the soldering bar sinks into the melting soldering pot.

Additionally force measurement devices monitor the forces that occur at each soldering station during the process.

System is equipped with facilities for communication and data logging (traceability).

Complete project planning, design, construction, installation, commissioning and support.

Hot Bar Soldering System for the integration in a customized production system.

Double flux and double soldering unit for the integration in a rotary table design.

The whole system is attached to an x-axis.

At first the flux units are moved above the products for the flux application.

The soldering units are then moved to their process positions. If a nest on the jig is not loaded no process will take place.

System is a completely independent unit with separate control and communication to the main installation.

Hot Bar Soldering System with sliding table - Designed as seated work position.

Jig on the sliding table.

Dimensions of sliding table: 200x300mm

The workpiece holder can be loaded when the sliding table is withdrawn.

Manual movement of the sliding table.

The table is locked automatically and the Hot Bar Soldering process is initiated.

Hot Bar Soldering System with rotary table (Desktop-Edition).

On the turntable of the system there are two product jigs.

Diameter of turntable: 300mm.

Simultaneous loading / unloading and soldering.

Turntable can be turned manually.

Option: Automatic drive.

Soldering bar with Kapton foil feeder.

A basic camera system supports the operator when inserting the products into the jig.

Hot Bar Soldering System for the integration in a customized production system (rotary indexing table).

The complete unit is suspended on a z-axis.

System is a completely independent unit with separate control and communication to the main installation.

Hot Bar Soldering System with sliding table ("Desktop"-Design).

Product jig on the sliding table.

Dimensions of sliding table: 300x300mm

The workpiece holder can be loaded when the sliding table is withdrawn.

Standard: Manual movement of the sliding table.

Option: Automatic drive

The table is locked automatically and the Hot Bar Soldering process is initiated.