Hot Bar Soldering System for the integration in a customized production system.

Double flux and double soldering unit for the integration in a rotary table design.

The whole system is attached to an x-axis.

At first the flux units are moved above the products for the flux application.

The soldering units are then moved to their process positions. If a nest on the jig is not loaded no process will take place.

System is a completely independent unit with separate control and communication to the main installation.

Double Hot Bar Soldering System with rotary table.

Stand-alone edition.
Diameter of turntable: 400mm

Soldering system for different soldering tasks and different products.

Exchangeable product jigs and soldering bars. In just a few minutes the whole system can be converted to handle a different product type.

The product- specific jigs are easy to change over.

The turntable is electrical driven.

First of all, flux is applied onto the joint components (soldering area and stranded wires) with a profiled dispensing nozzle (MV2000 dispensing valve).

Both the flux unit and the soldering unit are fixed to an x-axis. The units are moved above the jig as required.

After the flux process, the hot bar soldering process takes place.

System is equipped with an automatic cleaning station for the soldering bar and an automatic Kapton foil feeder.

The cleaning process takes place during the flux application and, therefore, does not affect cycle time.

Hot Bar Soldering System, inline design with 3 working stations.

Adaptation to a Bosch linear transport system.

Transport of product jigs is from left to right with automatic indexing of the carriers.

The products that are placed on the carriers are fluxed in station 1.

A defined amount of flux is applied automatically onto the solder joints in a reliable process.

Flux application is done within a few seconds.

Thus two Hot Bar Soldering stations can follow one flux station.

Both of the two following Hot Bar Soldering Stations are equipped with 1 soldering bar each.

Each soldering bar is controlled separately by the control PLC and, therefore, can be set up differently according to product specifications.

Path sensors at each soldering unit measure the height of the parts and detect the path that the soldering bar sinks into the melting soldering depot.

System is equipped with facilities for communication and data logging (traceability).

Complete project planning, design, construction, installation, commissioning and support.

Double Hot Bar Soldering System with rotary table and 6 stations.

Stand-alone edition.

Diameter of turntable: 800mm

Hot Bar Soldering System with double product jig and double soldering unit.

Turntable is divided in 6 stations:.
1. Manual station
2. Flux application
3. Camera system AOI
4. Hot Bar Soldering station
5. Electrical testing station
6. Marking station (Marking of IO / NIO- parts)

Double Hot Bar Soldering System with rotary table.

Stand-alone edition.

Diameter of turntable: 500mm

Soldering of OLEDs on PCBs.

Exchangeable soldering heads.

The solderings bars with with their suspension systems can easily be changed over by means of a quick release system.

The complete Kapton foil feeder can be changed over with its base plate.

As a result, the soldering system can be changed over very quickly for the production of different parts.

Exchangeable soldering heads.

The solderings bars with their suspension systems can easily be changed over by means of a quick release system.

The complete Kapton foil feeder can be changed over with its base plate.

As a result, the soldering system can be very quickly changed over for the production of different parts.