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Example 4

Hot Bar Soldering System with rotary table.

Stand-alone edition.

Diameter of turntable: 500mm

Soldering of stranded wires on aluminium oxide PCBs.

Two hot bar soldering heads.

Jig is designed for two products each.

On the turntable of the system there are mounting possibilities for 2 product jigs.

Path measurement system for measuring the height of parts and the sinking results.

Flux application systems (manual and automatic).

Data communication and data storage of all parameters and measured values in the soldering process.

Components for remote maintenance to grant our technicians access to the PLC control for diagnostics and programming.

Automatic Kapton foil feeder
Measurement dummies for reproducible measurings of temperature, path and force (for machine capability studies, cmk/cpk-evaluation).

Hot Bar Soldering - Example 4
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Example 7

Hot Bar Soldering System, inline design with 3 working stations.

Adaptation to a Bosch linear transport system.

Transport of product jigs is from left to right with automatic indexing of the carriers.

The products that are placed on the carriers are fluxed in station 1.

A defined amount of flux is applied automatically onto the solder joints in a reliable process.

Flux application is done within a few seconds.

Thus two Hot Bar Soldering stations can follow one flux station.

Both of the two following Hot Bar Soldering Stations are equipped with 1 soldering bar each.

Each soldering bar is controlled separately by the control PLC and, therefore, can be set up differently according to product specifications.

Path sensors at each soldering unit measure the height of the parts and detect the path that the soldering bar sinks into the melting soldering depot.

System is equipped with facilities for communication and data logging (traceability).

Complete project planning, design, construction, installation, commissioning and support.

Hot Bar Soldering - Example 7
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Example 8

Double Hot Bar Soldering System with rotary table and 6 stations.

Stand-alone edition.

Diameter of turntable: 800mm

Hot Bar Soldering System with double product jig and double soldering unit.

Turntable is divided in 6 stations:.
1. Manual station
2. Flux application
3. Camera system AOI
4. Hot Bar Soldering station
5. Electrical testing station
6. Marking station (Marking of IO / NIO- parts)

Hot Bar Soldering - Example 8
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Example 9-1

Double Hot Bar Soldering System with rotary table.

Stand-alone edition.

Diameter of turntable: 500mm

Soldering of OLEDs on PCBs.

Exchangeable soldering heads.

The solderings bars with with their suspension systems can easily be changed over by means of a quick release system.

The complete Kapton foil feeder can be changed over with its base plate.

As a result, the soldering system can be changed over very quickly for the production of different parts.

Hot Bar Soldering - Example 9-1
Product Images
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Example 9-2

Exchangeable soldering heads.

The solderings bars with their suspension systems can easily be changed over by means of a quick release system.

The complete Kapton foil feeder can be changed over with its base plate.

As a result, the soldering system can be very quickly changed over for the production of different parts.

Hot Bar Soldering - Example 9-2
Product Images
  • Example 9-2Example 9-2
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Example 10

XYZ-Hot Bar Soldering System.

Manually positionable XYZ-Hot Bar.

Soldering system for large-sized
PCBs up to a size of 2000x1200mm.

Arbitrary position grid.

The soldering head is moved to the respective position (precision linear guides).

The soldering process is initiated at the push of a button.

External control unit.

Hot Bar Soldering - Example 10
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Beispiel
Example 6
Example 7
Example 8
Example 9-1
Example 9-2
Beispiel

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