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Example 5

Hot Bar Soldering System with rotary table.

Stand-alone edition.
Diameter of turntable: 500mm

Soldering of lead frames on aluminium oxide PCBs.

Two hot bar soldering heads.

Jig is designed for two products each.

On the turntable of the system there are mounting possibilities for 2 product jigs.

Path measurement system for measuring the height of parts and the sinking results.

Flux application systems (manual and automatic).

Data communication and data storage of all parameters and measured values in the soldering process.

Components for remote maintenance to grant our technicians access to the PLC control for diagnostics and programming.

Automatic Kapton foil feeder
Measurement dummies for reproducible measurings of temperature, path and force (for machine capability studies, cmk/cpk-evaluation).

Hot Bar Soldering - Example 5
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Example 21

Hot Bar Soldering System for the integration in a customized production system.

Double flux and double soldering unit for the integration in a rotary table design.

The whole system is attached to an x-axis.

At first the flux units are moved above the products for the flux application.

The soldering units are then moved to their process positions. If a nest on the jig is not loaded no process will take place.

System is a completely independent unit with separate control and communication to the main installation.

Hot Bar Soldering - Example 21
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Example 22

Hot Bar Soldering System with sliding table - Designed as seated work position.

Jig on the sliding table.

Dimensions of sliding table: 200x300mm

The workpiece holder can be loaded when the sliding table is withdrawn.

Manual movement of the sliding table.

The table is locked automatically and the Hot Bar Soldering process is initiated.

Hot Bar Soldering - Example 22
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Example 23

Hot Bar Soldering System with rotary table (Desktop-Edition).

On the turntable of the system there are two product jigs.

Diameter of turntable: 300mm.

Simultaneous loading / unloading and soldering.

Turntable can be turned manually.

Option: Automatic drive.

Soldering bar with Kapton foil feeder.

A basic camera system supports the operator when inserting the products into the jig.

Hot Bar Soldering - Example 23
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Example 24

Hot Bar Soldering System for the integration in a customized production system (rotary indexing table).

The complete unit is suspended on a z-axis.

System is a completely independent unit with separate control and communication to the main installation.

Hot Bar Soldering - Example 24
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Example 25

Hot Bar Soldering System with sliding table ("Desktop"-Design).

Product jig on the sliding table.

Dimensions of sliding table: 300x300mm

The workpiece holder can be loaded when the sliding table is withdrawn.

Standard: Manual movement of the sliding table.

Option: Automatic drive

The table is locked automatically and the Hot Bar Soldering process is initiated.

Hot Bar Soldering - Example 25
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Beispiel
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Customized Solutions Overview