In-line Heat sealing system with an integrated Bosch transfer belt.
The system is for integration into a customers existing production line or into a planned line.
Incoming workpieces or workpiece carriers are automatically indexed to and worked on in the heat sealing station.
We offer the complete concept, design construction and implementation of complex heat sealing systems.
High accuracy temperature regulation to suit the pulse heating technique.
Heating rails from 5 to 300mm can be connected. Semi-gimballed mounting so that there is a uniform coplanar application of the heater rail onto the sealing face.
Triple temperature monitoring of the heater rails.
The heat sealing head has integrated force and path measurement.
Manual and automatic silicon belt conveyor system for a thermally conductive silicon belt.
This belt protects the heater rail and the product from the transient very high forces which are necessary for the heat sealing process and improves product quality by better distribution of the adhesive, especially on the circuit board side.
Product specific component holders The system can be made to suit specific customer requirements.
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HS40iXXL
Standard Heat Seal System/Heat Seal System HS40iXXL Stand-alone system with 2-position turntable.
High accuracy temperature regulation to suit the pulse heating technique.
Heating rails from 5 to 300mm can be connected.
Pneumatic adjustment of the heat seal head with respect to the product.
The heating rails are semi-gimballed and the suspension is a balancing system to create an even co-planar application of the heater rails to the sealing faces.
There is automatic compensation for known imbalances of the product. There is triple temperature monitoring of the heater rails and the smallest temperature irregularity is identified by the system.
Optionally, the heat seal head can be fitted with an integrated force- and path measurement system.
For most applications, a thermally conductive silicon belt is inserted between the heater rail and the product.
This belt protects the heater rail and the product from the transient very high forces which are necessary for the heat sealing process and improves product quality by better distribution of the adhesive, especially on the circuit board side.
Manual and automatic silicon belt conveyor systems are available.
Product-specific component holders are also offered, e.g. to allow the heat sealing foil to be aligned on the product so that systems can be totally matched to customers specific requirements.
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HS Circular Indexing Table
Circular indexing table heat sealing system/Heat Sealing system with a three-position turntable:
1. Insert position or work station for operating personnel;
2. Heat sealing station 1, connecting foil conductor to PCB.
3. Connecting foil conductor to glass or LCD. There are two, precision-guided double heat seal heads with quick change over features to allow easy strip down during maintenance.
High accuracy temperature regulation to suit the pulse heating technique.
Pneumatic adjustment of the heat sealing head with respect to the product can be around 2,500N per heat sealing position.
Each heater rail is semi-gimballed so that there is a uniform coplanar application of the heater rail onto the sealing face.
There is automatic compensation for known imbalances of the product.
Triple temperature monitoring of the heater rails, complex component holders, with vacuum holding of the foil conductor, LCD and PCB and with an integrated system for simple calculation of MFUs.
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HS-20i 1
Large area Heat Seal System.
A system for large area heat sealing- and lamination processes up to 200x200mm.
Temperature range 50-300ºC, application force up to 15,000N.
A large surface heating head with multiple temperature monitoring and optimum thermal homogeneity at the heating head.
The transfer table system is equipped with a customised workpiece carrier.
To absorb the high forces necessary in the process, the transfer table is fitted with a high load linear guide.
There is integrated precision temperature control, timing control and protection and monitoring.
Product Images
HS-30i 2
Large area Heat Seal System. A system for large area heat sealing- and lamination processes up to 200x200mm. Temperature range 50-300ºC, application force up to 15,000N. A large surface heating head with multiple temperature monitoring and optimum thermal homogeneity at the heating head. The transfer table system is equipped with a customised workpiece carrier. To absorb the high forces necessary in the process, the transfer table is fitted with a high load linear guide. There is integrated precision temperature control, timing control and protection and monitoring.