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Example 6

Double Hot Bar Soldering System with rotary table.

Stand-alone edition.
Diameter of turntable: 400mm

Soldering system for different soldering tasks and different products.

Exchangeable product jigs and soldering bars. In just a few minutes the whole system can be converted to handle a different product type.

The product- specific jigs are easy to change over.

The turntable is electrical driven.

First of all, flux is applied onto the joint components (soldering area and stranded wires) with a profiled dispensing nozzle (MV2000 dispensing valve).

Both the flux unit and the soldering unit are fixed to an x-axis. The units are moved above the jig as required.

After the flux process, the hot bar soldering process takes place.

System is equipped with an automatic cleaning station for the soldering bar and an automatic Kapton foil feeder.

The cleaning process takes place during the flux application and, therefore, does not affect cycle time.

Hot Bar Soldering - Example 6
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Example 21

Hot Bar Soldering System for the integration in a customized production system.

Double flux and double soldering unit for the integration in a rotary table design.

The whole system is attached to an x-axis.

At first the flux units are moved above the products for the flux application.

The soldering units are then moved to their process positions. If a nest on the jig is not loaded no process will take place.

System is a completely independent unit with separate control and communication to the main installation.

Hot Bar Soldering - Example 21
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Example 22

Hot Bar Soldering System with sliding table - Designed as seated work position.

Jig on the sliding table.

Dimensions of sliding table: 200x300mm

The workpiece holder can be loaded when the sliding table is withdrawn.

Manual movement of the sliding table.

The table is locked automatically and the Hot Bar Soldering process is initiated.

Hot Bar Soldering - Example 22
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Example 23

Hot Bar Soldering System with rotary table (Desktop-Edition).

On the turntable of the system there are two product jigs.

Diameter of turntable: 300mm.

Simultaneous loading / unloading and soldering.

Turntable can be turned manually.

Option: Automatic drive.

Soldering bar with Kapton foil feeder.

A basic camera system supports the operator when inserting the products into the jig.

Hot Bar Soldering - Example 23
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Example 24

Hot Bar Soldering System for the integration in a customized production system (rotary indexing table).

The complete unit is suspended on a z-axis.

System is a completely independent unit with separate control and communication to the main installation.

Hot Bar Soldering - Example 24
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Example 25

Hot Bar Soldering System with sliding table ("Desktop"-Design).

Product jig on the sliding table.

Dimensions of sliding table: 300x300mm

The workpiece holder can be loaded when the sliding table is withdrawn.

Standard: Manual movement of the sliding table.

Option: Automatic drive

The table is locked automatically and the Hot Bar Soldering process is initiated.

Hot Bar Soldering - Example 25
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Beispiel
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Example 24
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