Hot Bar Soldering System for the integration in a customized production system (rotary indexing table).
The complete unit is suspended on a z-axis.
System is a completely independent unit with separate control and communication to the main installation. more...
Drawer/Irradiation chamber with 1000W emitters.
The internal base plate can be inserted into the lateral guides at different heights.
The drawer base is loaded with the products to be irradiated and the door is closed and locked and the irradiation started.
The integral UV emitter is fitted with a shutter.
Only after the door is closed and locked can radiation be emitted following the automatic opening of the shutter system.
Should the door be forcibly opened during irradiation, the UV emitter is automatically switched off.
There is an integral power-monitoring UV sensor and if the measured UV output falls below a set value, an alarm is generated.
The system has a small SPS with a display. The required irradiation time can be set and the time already expired is displayed.
There is also a permanently running operating hours clock and an operating hours clock whic more...
Dispensing Working Place for the applications of adhesives on a rotating lid.
A tank dispensing system supplies a connected dispensing valve with the adhesive to be applied.
The operating personnel places a plastic lid on the turntable and starts the dispensing action via a two-handed release.
The dispensing unit moves onto the product, the plastic lid turns around its own axis and the dispensing action gets started.
A circular adhesive bead is dispensed. The dispensing process is time controlled.
After completing the process the plastic part can be removed and transferred for further processing. more...
Heat seal joints are carried out with so-called âanisotropically conductive adhesivesâ. In this way, for example, flexible foils are contacted with conductor paths (FPC) on circuit boards or the glass-connection face of an LCD or OLED module.
Anistropic adhesives are filled with electrically conductive particles. These particles are so small that an electrically conductive connection in the X- or pressure direction is created, while there is no contact in the Z-direction. On the application of heat (around 140ºC) and pressure (14-17 Kg/cm²), the adhesive begins to flow. When the adhesive cools under pressure, the conductive particles are âfrozenâ in position and retain their conductivity. The adhesive has a good mechanical strength after cooling.
Typical abbreviations for such adhesives are:
ACA â anisotropic conductive adhesive
ACF â anisotr more...
Robust and reliable tank reservoir system with a 6bar pressure tank.
The pressure tank is designed to hold containers up to a content of one liter.
The system is equipped with a fill level sensor which reports if the material in the tank falls below a defined level height.
Thus, a continuous dispensing mode is ensured without unplanned interruptions.
The tank pressure is also monitored by the device and a fluctuating pressure of the tank is immediately signalled.
The control of different dispensing valves can be integrated into the tank system.
Thus, no additional control in the workplace are needed. more...
Example for construction of a Hot Bar Soldering system.
In-line system with one station for flux application and two Hot Bar Soldering stations with 3 soldering heads each. more...
Heat seal applications Heat Sealing/ Heat seal application Flex (FPC) to glass (LCD) and Heat seal-/ Heat seal application circuit board (PCB) to flex (FPC) to glass(LCD) more...
Hot Bar Soldering System with automatic rotary table (Desktop-edition).
Diameter of turntable: 330mm.
On the turntable of the system there are mounting possibilities for 2 product jigs.
Simultanous loading / unloading and soldering.
The turntable is actuated by a drive wheel, launched by a two-handed release.
The turntable is locked automatically and the Hot Bar Soldering process is initiated.
The system enclosure is available in different versions (e.g. ESD acryl glass or profile enclosure with safety door).
Semi-gimballed suspension of the soldering bar for best possible co-planar pressure of the soldering bar on the solder joint (for the soldering of plane solder joints).
Precise linear guide for stranded wire- or cable solderings. Adjustable pressure for both options.
Quick-change system for soldering bars with plug-in connector and mounting device on a p more...
Heating rail unit and semi-gimballed compensation element.
A complete, product-specific heat sealing head.
Connection to the system via a plug-in connector simplifies maintenance and reduces possible downtime.
The integral semi-gimballed suspension is a compensation mechanism to create a uniform co-planar pressure of the heater rail on the sealing face.
Known imbalances of the product are automatically compensated. more...
Heat staking application for fixing an LCD display in a plastic body.
Two shaped heating dies are moved to plastic edges and formed on the product.
Thermoplastic materials such as PA, PP, PBT, POM, PC and PE (also with glass fibre content) are caulked. more...
Hot Bar Soldering System with sliding table (Desktop-Edition).
With exchangeable base plate on the sliding table for different jigs and workpiece holders. Dimensions of sliding table: 250x250mm.
The workpiece holder can be loaded in the extracted state of the sliding table. Standard: Manual movement of the sliding table.
Option: Automatic drive
The table is locked automatically and the Hot Bar Soldering process is initiated.
The system enclosure is available in different versions (e.g. ESD acryl glass or profile enclosure with safety door).
Semi-gimballed suspension of the soldering bar for best possible co-planar pressure of the soldering bar on the solder joint (for the soldering of plane solder joints).
Precise linear guide for stranded wire- or cable solderings. Adjustable pressure for both options.
Quick-change system for soldering bars with plug-in connector more...
Basic Hot Bar Soldering System for integration in production systems (e.g. inline systems)
Semi-gimballed suspension of the soldering bar for best possible co-planar pressure of the soldering bar on the solder joint (for the soldering of plane solder joints).
Precise linear guide for stranded wire- or cable solderings. Adjustable pressure for both options.
Quick-change system for soldering bars with plug-in connector and mounting device on a pneumatic lifting unit. Change of the soldering bar in <2min.
Active air cooling of the soldering bar at the end of a soldering process.
Duplicated design of temperature control system, incorporating redundancy, with additional thermocouple.
Various setting parameters, e.g. heating profile, heating times, heating temperatures, cooling process, lifting temperature, calibration function for new soldering bars etc.
For the standar more...
Volume Dispensing Valve for dispensing liquids and pastes.
These valves provide the most accurate way to dispense low and medium viscous fluids e.g. adhesives.
In combination with multiple dispensing nozzles complex dispensing tasks can be carried out. more...
Hot Bar Soldering System with automatic rotary table (Desktop-edition).
Diameter of turntable up to 500mm.
On the turntable of the system there are mounting possibilities for up to 4 product jigs.
System is equal to Bl40i Standard, but significantly larger in its dimensions.
Depending on the task, up to 4 logic working positions can be allocated, for example:
1. Manual station;
2. Flux station;
3. Hot Bar Soldering;
4. Electrical testing or AOI
Control units for up to 3 soldering bars can be integrated.
Simultaneous loading / unloading and soldering. The turntable is actuated by a drive wheel, launched by a two-handed release.
The turntable is locked automatically and the Hot Bar Soldering process is initiated.
The system enclosure is available in different versions (e.g. ESD acryl glass or profile enclosure with safety door).
Semi-gimballed suspension of more...
Hot Bar Soldering System with automatic rotary table (Desktop-edition).
Diameter of turntable: 330mm.
On the turntable of the system there are mounting possibilities for 2 product jigs.
Simultanous loading / unloading and soldering. The turntable is actuated by a drive wheel, launched by a two-handed release.
The turntable is locked automatically and the Hot Bar Soldering process is initiated.
The system enclosure is available in different versions (e.g. ESD acryl glass or profile enclosure with safety door).
Semi-gimballed suspension of the soldering bar for best possible co-planar pressure of the soldering bar on the solder joint (for the soldering of plane solder joints).
Precise linear guide for stranded wire- or cable solderings. Adjustable pressure for both options.
Quick-change system for soldering bars with plug-in connector and mounting device on a pneu more...
Hot Bar Soldering System with automatic rotary table (Desktop-edition).
Diameter of turntable up to 500mm.
On the turntable of the system there are mounting possibilities for up to 4 product jigs.
System is equal to Bl40i Standard, but significantly larger in its dimensions.
Depending on the task, up to 4 logic working positions can be allocated, for example:
1. Manual station;
2. Flux station;
3. Hot Bar Soldering;
4. Electrical testing or AOI
Control units for up to 3 soldering bars can be integrated.
Simultaneous loading / unloading and soldering. The turntable is actuated by a drive wheel, launched by a two-handed release.
The turntable is locked automatically and the Hot Bar Soldering process is initiated.
The system enclosure is available in different versions (e.g. ESD acryl glass or profile enclosure with safety door).
Semi-gimballed suspension of more...
Soldering of single stranded wires on a PCB.
Use of a profiled soldering bar for the optimal positioning of the stranded wires to the soldering pads and for an improved heat input compared with a flat soldering bar.
The profiling of the soldering bar is product-specific and, therefore, can be adapted to the respective wire cross section.
There is an open choice of the number of profilings.
Profilings can be of different shapes and sizes.
Cconductors with different cross sections can be soldered in just one process step. more...
Heat staking application for fixing a circuit board in a plastic body.
The circuit board is located in an injection moulding part with prepared parts.
The plastic domes fed through the circuit board are formed into a rivet by the die, so that the circuit board is fixed in the plastic part.
Thermoplastic materials such as PA, PP, PBT, POM, PC and PE (also with glass fibre content) are caulked. more...
Circular indexing table heat sealing system/Heat Sealing system with a three-position turntable:
1. Insert position or work station for operating personnel;
2. Heat sealing station 1, connecting foil conductor to PCB.
3. Connecting foil conductor to glass or LCD. There are two, precision-guided double heat seal heads with quick change over features to allow easy strip down during maintenance.
High accuracy temperature regulation to suit the pulse heating technique.
Pneumatic adjustment of the heat sealing head with respect to the product can be around 2,500N per heat sealing position.
Each heater rail is semi-gimballed so that there is a uniform coplanar application of the heater rail onto the sealing face.
There is automatic compensation for known imbalances of the product.
Triple temperature monitoring of the heater rails, complex component holders, with more...
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