Hot Bar Soldering System with working stations (In-line Design).
With a total of 5 working stations for flux application on different positions of the PCB and for soldering different components.
A manually slidable product jig can be moved from the left to the right to the relevantspective working position.
The processes can be initiated at the push of a button.
A light curtain monitors the open front of the system, protecting operators against unintended access to the processing area.
Flux application with two flux applicators.
Hot Bar Soldering with two separate and independent soldering heads. more...
Hot Bar Soldering System with rotary table ("Desktop"-Edition).
On the turntable of the system there are two product jigs.
Diameter of turntable: 300mm.
Simultaneous loading / unloading and soldering. Turntable can be turned manually.
Option: Automatic drive.
Soldering bar with Kapton foil feeder.
A basic camera system supports the operator when inserting the products into the jig. more...
Hot Bar Soldering System with sliding table (Desktop-Edition).
Product jig on the sliding table.
Dimensions of sliding table: 300x300mm
The workpiece holder can be loaded when the sliding table is withdrawn.
Standard: Manual movement of the sliding table.
Option: Automatic drive.
The table is locked automatically and the Hot Bar Soldering process is initiated.
A basic camera system supports the operator when inserting the products into the jig. more...
Hot Bar Soldering System with sliding table (Desktop-Edition).
Product jig on the sliding table.
Dimensions of sliding table: 300x300mm
The workpiece holder can be loaded when the sliding table is withdrawn.
Standard: Manual movement of the sliding table.
Option: Automatic drive.
The table is locked automatically and the Hot Bar Soldering process is initiated.
A basic camera system supports the operator when inserting the products into the jig. more...
XYZ-Hot Bar Soldering System.
Manually positionable XYZ-Hot Bar.
Soldering system for large-sized
PCBs up to a size of 2000x1200mm.
Arbitrary position grid.
The soldering head is moved to the respective position (precision linear guides).
The soldering process is initiated at the push of a button.
External control unit. more...
A heat staking system for integration in a customer in-line system (E.G. the Bosch TS) with workpiece carriers. In this example, the heat staking process was split into two work stations with a total of 6 positions. At each station, 3 plastic pins were formed into dome shapes. Multiple heat staking heads can be used.
The control of the belt section of the in-line system can be taken over by the heat staking system or by the customerâs control system. The circulating workpiece holders are indexed into the working stations or raised. The indexing units are specifically designed for the fairly high forces encountered in the heat staking process. The integration of the heat staking control into the customer system takes place by means of standard interfaces (digital input/output, Profibus or TCP/IP network). The functionality of the heat staking system can therefore be monitored and more...
Product jig for the positioning of two PCBs and one ribbon cable.
Hot Bar Soldering of the ribbon cable on both PCBs in one process step.
Fine adjustment of the soldering pads on the PCBs by means of x-axis.
The ribbon cable is held in position by vacuum. more...
Double product jig for the soldering of ribbon cables.
Two products can be positioned in the jig simultaneously.
Each is held in position by means of a clamping device.
The soldering areas are thermally insulated. more...
Tank dispensing system with two dispensing valves and a static mixing hose.
The dispensing head is designed to adapt to an axis or robot system for the dispensing of 2-component materials which are dispensed in a static mixing nozzle in a 50/50 rate.
The pressure tanks are designed to accommodate containers of up to half a liter each.
The tank pressure can be adjusted for each tank separately.
A timer is integrated in the separate control device.
This timer controls the pulse duration of the connected dispensing valves.
A wide range of different dispensing valves can be connected to the control device. more...
Typical application with a triple heat staking head. Circular arrangement of the individual heat staking dies.
Standard heat staking system with a turntable (330mm diameter), driven by an electric motor and fitted with two component holders. During the time that the outside workpiece carriers are being unloaded and loaded, the product located in the system is sealed.
Temporarily heated system, where active cooling of the product takes place after the heating phase.
A Stand-alone system which can be operated from a standing or sitting operating position.
The HVS 40i is quoted by us as a âmodularâ system. Consequently, we can meet customer functional specifications from simple systems, which are purely thermally monitored, to completely process-monitored expansion sections with component raised- and lowered-distance measurement, permanent force measurement and data co more...
Small lightbox with a manually operated shutter.
The door of the box can be opened only when the shutter is closed preventing radiation from entering the chamber.
When the shutter is open, the door is locked.
No mains voltage supply is necessary for the lightbox.
Adaptor plates are available to fix different UV emitters, such as hand lamps or specific customer instruments. more...
Heating rails for heat sealing systems are supplied in infinitely variable lengths from 5mm to 300mm.
Contact units, which are gold-plated on the edges are fitted to an aluminium base and these provide electrical contacts for the measurement wires of the control electronics and the heater connection wires.
The actual heater elements, the so-called heater strips, are thermally insulated from the base and fixed to the contact units by a belt tensioning system.
The heater strips have a low thermal mass, so that they are heated and cooled in the shortest possible time.
At several points on the inside of the heating strips there are additional temperature sensors for collective temperature monitoring.
The heater rails are extremely robust and durable.
Replacement, e.g. at product change-over, is achieved with few handgrips.
In complex production plants, the heater h more...
250W point emitter system with focused optics.
UV-P 250C is a point emitter, which functions without the need of an optic cable.
The UV radiation generated in the device is reflected by a concave mirror and focused by a lens system and projected onto the surface to be irradiated.
This system generates a high intensity UV output.
It is best suited for applications with irradiation surfaces up to 30mm.
The radiation outlet can, optionally, be fitted with a pneumatic shutter/aperture and the shutter is released by a controller provided by the customer.
The housing can be flexibly retrofitted into existing plant or can be fixed to an optional tripod.
The integral lens system is designed for all UV wavelengths and, optionally, an additional filter (eg for black light) can be fitted in the optics. more...
Soldering of single stranded wires on a metallic support with applied printing in thick-film technology.
Use of a profiled soldering bar for the optimal positioning of the stranded wires to the soldering pads and for an improved heat input compared to a flat soldering bar.
The profiling of the soldering bar is product-specific and, therefore, can be adapted to the respective wire cross section.
There is an open choice of the number of profilings.
Profilings can be of different shapes and sizes. Thus conductors with different cross sections can be soldered in just one process step. more...
Heat seal applications Heat Sealing/ Heat seal application Flex (FPC) to glass (LCD) and Heat seal-/ Heat seal application circuit board (PCB) to flex (FPC) to glass(LCD) more...
Typical heat staking head for integration in customersâ production systems.
Three heat sealers are simultaneously fed to the product but can each have different operating parameters.
A system for forming thermoplastic components under the action of heat and force e.g for fixing circuit boards in plastic bases or for plastic-plastic deformation.
Thermoplastic materials such as PA, PP, PBT, POM, PC and PE (also with glass fibre content) are caulked.
High precision temperature control using the pulse heat process. Connectivity for up to 3 single- or multiple heat sealers.
Pneumatic feed of the sealer onto the product.
The heat sealers are double temperature monitored and the smallest temperature irregularity is automatically identified by the system.
The hot caulking system can be fitted with integral force and path measurement.
Sealers are not subject to con more...
In-line Heat sealing system with an integrated Bosch transfer belt.
The system is for integration into a customers existing production line or into a planned line.
Incoming workpieces or workpiece carriers are automatically indexed to and worked on in the heat sealing station.
We offer the complete concept, design construction and implementation of complex heat sealing systems.
High accuracy temperature regulation to suit the pulse heating technique.
Heating rails from 5 to 300mm can be connected. Semi-gimballed mounting so that there is a uniform coplanar application of the heater rail onto the sealing face.
Triple temperature monitoring of the heater rails.
The heat sealing head has integrated force and path measurement.
Manual and automatic silicon belt conveyor system for a thermally conductive silicon belt.
This belt protects the heater rail and the more...
Heat staking application for fixing a circuit board in a plastic body.
The circuit board is located in an injection moulding part with prepared parts.
The plastic domes fed through the circuit board are formed into a rivet by the die, so that the circuit board is fixed in the plastic part.
Thermoplastic materials such as PA, PP, PBT, POM, PC and PE (also with glass fibre content) are caulked. more...
Customized Dispensing Systems - In-line System.
We offer engineering, planning, design and implementation of complete production cells.
Our dispensing components can be integrated into existing production systems or supplied as appropriate complete solutions. more...
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